Infrastructure

Forging :
Close die forging upto 50 kgs and diameter upto 600 mm for components such as gears, flanges, annular rings can be sourced from our associate concern and supplied. Profile components upto 15 kgs weight can be forged.

Foundry Units :
Grey cast iron of grade 20 and S.G.Iron can be cast into various shapes as per drawing.

CNC Workshop :
All the gear blanks are machined on CNC turning centers to attain the mentioned geometrical tolerances demanded by the subsequent gear cutting operations. Equipped with measuring instruments such as slip gauges, height gauges, dial comparators, bore gauges, vernier and micrometers the machined components pass through stringent quality control aspects.

 
MAKE OD LENGTH NOS.
Jyoti Enterprise 350 MM 450 MM 02

Gear Cutting Division
Gear Cutting
Gear Finishing
Broaching
With over more than 30 teeth cutting machines, the workshop has the capacity to produce precise gears in quantity, conforming to the German Specification DIN 8 & 9 class accuracy.


LIST OF GEAR MACHINES
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GEAR SHAPERS
  MESHMATIC
S-150
150MM x 4.25MOD 03
  2A-MAXICUT 150MM x 4.25MOD 10
  2B-MAXICUT, ENGLAND 150MM x 4.25MOD 04
  FELLOWS 200MM x 6MOD 02
  FELLOWS
(HIGH SPEED)
150MM x 4MOD 11
  TOS 150MM x 4MOD 01
  TOS OH6
(RACK CUTTING)
500MM x 6MOD 01
  DRUMMOND 700MM x 8MOD 01
GEAR HOBBING      
  CUGIR-250 (ROMANIA) 350 MM DIA 01
  L200 (Liebherr) 210mm x 8 MOD 01
  Mikron 102.05 150mm dia x (0.5 to 2 MOD) 01
 

Koepffer 120
200mm dia x (0.5 to 2 MOD) 01
  LORENZ 350 MM DIA 01
GEAR SHAVER
   
  CHURCHILL 300 MM DIA 01

BROACHING

     
  HORIZONTAL 5 TONNES. 01




Heat Treatment
Heat treatment process is done at our associate concern M/s. Ravi Metal Treatment, a company approved by many automobile OEM such as Mahindra & Mahindra. Telco, Atul auto Ltd. etc. Induction hardening, Case hardening with gas carburising, nitriding, soft nitriding, annealing, isothermal annealing, normalizing are the heat treatment process that can be performed.

Grinding
Cylindrical and surface grinding for attaining high level of geometrical lolerances is carried out in gears and shafts upto 500 mm diamater and 800 mm length.

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Internal Grinding 150mm 01
  Cylindrical Grinding
500mm dia x 800 mm lenght 01
  Surface Grinder   01



Honing
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I.D Honing 2mm to 75mm 01