Infrastructure
Currently producing 0.5 Mln gears per annum, we have a highly integrated, state of the art manufacturing unit that serves the ever expanding Automotive, Agriculture and other sectors.
In our gear shop, we have Bevel Gear Dry Cutting setup working in closed loop, Coniflex Straight Bevel Machine, 5-cut Spiral Bevel Set, Cylindrical Gear Grinding Machine Reishauer RZ400, CNC and conventional Gear Hobbers & Shapers, Gear Shaver, Broaching & Power Skiving and CNC Angular Gear Grinder, Internal Grinders, VMC & CNC machines.
Ultra Modern Heat Treatment Plant with – Ipsen make Automated Sealed Quench Carburising Furnaces, Gleason Press Quenching Machine with Unitherm Rotary Hearth Furnace. All Furnaces are Computer Controlled Furnaces (Scada) for Hardening, Tempering, Normalizing, Annealing. World Class in-house Metallurgical Testing & QC facilities.
PEW has all facilities under one roof which supports to better control & faster develop products & components.
List of Available Machinery
| DESIGN & QUALITY ASSURANCE | |
|---|---|
| DESIGN SOFTWARE (KIMOS) FOR BEVEL GEAR MANUFACTURING | 01 |
| KOMET SOFTWARE FOR BEVEL GEAR CUTTING IN CLOSED LOOP | 01 |
| GEAR TESTER - CNC KLINGELNBERG P40 | 01 |
| GEAR TESTER - MAAG PH-60 | 01 |
| GEAR ROLL TESTER | 01 |
| BEVEL GEAR TESTER | 02 |
| BEVEL CUTTER BUILDUP MACHINES (CNC & CONVENTIONAL) | 02 |
| PCD RUNOUT TESTER | 02 |
| GEAR GRINDING FACILITIES | |
|---|---|
| GEAR GRINDER - REISHAUER RZ400 | 01 |
| BEVEL GEAR FACILITIES | |
|---|---|
| BEVEL GEAR MACHINE WITH POWER SKIVING-KLINGELNBERG S-29 (DRY CUTTING) | 01 |
| BEVEL GEAR CUTTING MACHINE - KLINGELNBERG C-42 (DRY CUTTING) | 01 |
| STRAIGHT BEVEL GEAR GENERATOR-CONIFLEX (G114/G104/ ZFTK 250) | 06 |
| SPIRAL BEVEL GEAR MACHINES (GLEASON SET) | 06 |
| BEVEL GEAR LAPPER | 01 |
| BEVEL CUTTER SHARPENING MACHINE | 01 |
| CYLINDRICAL GEAR FACILITIES | |
|---|---|
| GEAR HOBBING MACHINES | 15 |
| GEAR SHAPING MACHINES | 21 |
| GEAR SHAVING MACHINES | 05 |
| BROACHING MACHINES (PLC WITH LM GUIDEWAYS) (16T & 6T) | 02 |
| BROACHING MACHINE FOR KEYWAYS | 01 |
| SPLINE MILLING MACNINE- HURTH-UPTO 2000 mm | 01 |
| GEAR TOOTH DEBURRING | 02 |
| GEAR TOOTH ROUNDING | 01 |
| HOB SHARPENING MACHINE | 01 |
| FACING & CENTERING MACHINE-WMW | 01 |
| CNC TURNING MACHINES | 04 |
| VMC MACHINES | 01 |
| HEAT TREATMENT FACILITIES | |
|---|---|
| IPSEN AUTOMATED SEALED QUENCH FURNACE -1500 KGS | 01 |
| AICHELIN UNITHERM ROTARY HEART FURNACE | 01 |
| MICRO-VICKERS HARDNESS TESTER - SHIMADZU JAPAN | 01 |
| MICROSCOPE INVERTED - CARL ZEISS SWITZERLAND | 01 |
| BEVEL QUENCH PRESS GLEASON MAKE | 01 |
| SHAFT STRAITENING MACNINE | 01 |
| SHOT BLASTING MACHINE | 01 |
| PNEUMATIC MARKING MACHINE FOR TREACEABILITY | 01 |
| GEOMETRICAL GRINDING FACILITIES | |
|---|---|
| CNC ANGULAR GRINDER | 01 |
| CYLINDRICAL GRINDER - CONVENTIONAL | 02 |
| INTERNAL GRINDER - CONVENTIONAL | 01 |
| FACE GRINDING - CONVENTIONAL | 01 |
| MISCELLANEOUS | |
|---|---|
| LASER MARKING MACHINE | 01 |